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Automatic Wire Wedge Bonder for Battery Pack

Automatic Wire Wedge Bonder for Battery Pack

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BMS
Lithium ion
Hardwere BMS
Softwere BMS (Smart BMS)

Lithium phosphate
Hardwere BMS
Softwere BMS (Smart BMS)

PRODUCT INTRODUCTION:

            Product description: The ultrasonic welding equipment & Al wire bonding machine is a fully automatic wire wedge bonder for lithium-ion battery pack production for the lead connection between cell and busbar.

PERFORMANCE CHARACTERISTICS:

  1. Lead connection process, bonding aluminium wire can directly act as a fuse, and will automatically fuse in the event of a short circuit to ensure the safety of the battery pack.
  2. When using aluminium wire welding or aluminium strip welding, the temperature of the welding zone will not rise. Other traditional welding methods require heating to melt the metal.
  3. Al wire bonding is a clean welding process. There are no flux residues or molten metal slag, avoiding reliability problems.
  4. It is easy to detect if welding defects occur during aluminium wire welding, and it is easier to repair the defective positions without welding damage.

TECHNICAL PARAMETERS:

Name:

Automatic Wire Wedge Bonder for Battery Pack

X-axis travel:

400MM (Customizable)

Input:

220V, 50/60Hz

Y-axis travel:

800MM (Customizable)

Power:

3000 W

Z-axis travel:

60MM (Customizable)

Aluminium wire coil size:

Outer diameter: 50~120mm

Rotary-axis:

±220°(Resolution: 0.08°)

Inner diameter: 10~11mm

Transducer:

60KHz (Customizable)

Width: 22~45mm

Heavy wire welding head:

Rotatable, standard front cutter

Air Pressure:

0.5MPa

Welding pressure:

50~1500 grams

Communication method:

IO communication, network port communication

Maximum arc height

40 mm

Visual system:

Image recognition system

Wire feeding system:

Motor controlled wire feeder with optical encoder

Size:

1300*1300*1650mm

Minimum wire feeding length detection:

2 mm wire feeding

weight:

500KG

Aluminium wire diameter:

125~500μm

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