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Prismatic Battery Laser Welding Machine (1500W)

Prismatic Battery Laser Welding Machine (1500W)

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Prismatic Battery Laser Welding Machine (1500W)

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BMS
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Hardwere BMS
Softwere BMS (Smart BMS)

Lithium phosphate
Hardwere BMS
Softwere BMS (Smart BMS)

Cells

Lithium cells
Lithium Ion 18650 Cell
2000mAh
2500mAh
2600mAh
3000mAh

Lithium Ion 26650 Cell
5000mAh

Lithium Phosphate Cells
50Ah
80Ah
86Ah
100Ah
120Ah

Lithium Phosphate 32650 Cell
6000mAh

Battery Raw Materials

PRODUCT INTRODUCTION:

     The Prismatic laser welding machine is a high-efficiency, safe and stable high-power fibre laser welding machine. The machine uses a 1500-watt fibre continuous laser. The laser beam generated by the laser is focused by the F-ÿ high temperature resistant scanning galvanometer. A laser welding equipment for welding on workpieces. It has the characteristics of high power, ideal beam quality, maintenance-free, high electrooptical conversion efficiency, etc. It is equipped with precision laser scanning galvanometer and unique design. Nickel and other metal connection pieces.

PERFORMANCE CHARACTERISTICS:

  • The cylinder automatically presses the connecting piece during welding, eliminating the risk of being burned by the laser when manually pressed; The photoelectric conversion efficiency is high and the operating cost is saved.
  • The welding head adopts galvanometer scanning type, which is compatible with welding modes of various power battery packs;
  • The welding head adopts a water-cooling cycle for local cooling to prevent welding instability or burning of the lens caused by overheating of the lens;
  • The air knife blowing function is used during welding to prevent the smoke welding slag from affecting the welding effect The welding field lens adopts imported lens, which can withstand the high temperature of laser power;
  • When welding, use the cylinder pressing claw to press the connecting piece and the pole lug to prevent the virtual welding phenomenon caused by non-fitting;

 

TECHNICAL PARAMETERS:

Name

Prismatic Battery Laser Welding Machine

Input voltage

220V±10%, 50/60Hz

Power

6.5KW

Laser wavelength

1070nm

Bead width

0.5-2mm 

Laser output power (W)

1500W

Power stability (1h)

±1%-±1.5% 

Power adjustment range

10%-100% 

Beam Quality (BPP)

1.1-1.5mm×mard 

Modulation frequency (100% output)

5KHz

output method

QBH

Welding speed

50-60mm/s

Targeting

Red light preview

Output fibre core diameter

20ÿm

Fibre Cable Length

20m 

Fibre bend radius

200mm

cooling method

water cooling

Chiller size

708×570×925mm

physical dimension

About 1200×1320×1720mm

Size(L*W*H)

760mm×820mm×1550mm

Total Weight

480KG

 

Optical parameters:

 

characteristic parameter

Test Conditions

Min

Type

Max

Units

Operating mode

Continuous / Pulse

polarization state

random

Output power 1500W

100% continuous

 

1500

 

IN

Power adjustment range

 

10

 

100

%

Centre wavelength

100% continuous

1070

1070

1090

nm

Spectral bandwidth (3dB)

100% continuous

 

3

6

nm

Short-term power stability

100% continuous>1h

 

±1 

±1.5

%

Long-term power stability

100% continuous>24h

 

±2 

±3

%

Beam Quality (BPP)

100% continuous (50u-QBH)

 

1.1 

1.5

Mm x mard 

 

100% continuous (100u-QBH)

 

2.5 

3.5

 

Laser on time

10% – 90% output

 

100

150

µs

Laser off time

90% – 10% output

 

100

150

µs

modulation frequency

100% output

   

5

KHz

Indicates red light power

100% output

200 

   

µs

Fibre Cable Length

 

20

   

m

Output fibre core diameter

 

20

 

Fibre optic cable bend radius

 

200

 

mm

 

output method

Standard QBH (LOC)

 

Main configuration details:

 

Configuration name

Accessory model

Accessories Specifications

Galvo laser head

Homemade air knife blowing device

standard

preview

red light alignment

field lens

F100

chiller

Cold water tank body

Dual temperature dual control

filter element

Standard 1.5P filter element

Machine main body

valid itinerary

Length 600×width 400×height 400MM

laser

1500W

Wavelength 1070NM

Serial cable

RS232 interface

motor

servo motor

standard

Photoelectric limit

standard

Welding software

Control System

DA Multifunctional Welding Control Software

Industrial computer

Industrial computer

4G memory Intel core CPU3.2G 120G SSD

monitor

DELL 19 inch industrial monitor

 

Motion axis technical parameters:

 

project

technical parameter

positioning accuracy

X-axis (mm)

±0.03mm

Y-axis (mm)

±0.03mm

Z-axis (mm)

±0.02mm 

Repeatability

X-axis (mm)

±0.05mm

Y-axis (mm)

±0.05mm

Z-axis (mm)

±0.02mm 

Fast positioning speed

X-axis (m/min)

60m/min

Y-axis (m/min)

60m/min

Z axis (m/min)

15m/min

Protection class

IP54

 

work environment requirements: 

 

1

Working temperature

10 ˚ -35 ˚

2

Relative humidity

30%-80%

3

Surroundings

Ventilation, no shock within 5 meters

4

voltage

220v

5

Power frequency

50Hz

6

Ground Type

direct ground

 

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